Large automatic winding machine design is usually equipped with a base, directly mounted on the ground, high-quality cast iron base, its role is to ensure sufficient winding machine to the center of the force, improve the stability of the winding machine and reduce the winding machine Vibration during work. When the automatic winding machine is installed on the appropriate foundation in the correct way, the winding machine can be prevented from being deformed, worn and vibrated at a high speed, so that the rigidity and coil quality of the winding machine can be maintained for a long time. .
For small and medium-sized winding machines, a relatively sturdy workbench is required. If necessary, the workbench needs to be equipped with appropriate damping devices. If the number and distribution of the fulcrums of the winding machine are improper or the fixing method is unreasonable, it will affect the whole machine. Performance and longevity. For enterprises using winding machines, the requirements for the site are to build a foundation or workbench suitable for the operation and placement of the winding equipment to meet the requirements of the automatic winding machine for the environment of the site. The specific requirements generally include the following:
1 The winder workbench and foundation must be compatible with the base of the winder of this type, and it can ensure that the winding machine installed on it is firm and reliable, ensuring reliable grounding equipment around, and ensuring no large interference sources around.
2. The working table and foundation of the winding machine should have sufficient strength and rigidity to avoid the violent vibration when the winding machine moves at high speed, to ensure that the vibration of the winding machine does not affect its own accuracy and life, and does not affect the coil. Quality, adjacent equipment and buildings should not adversely affect the winder.
3. The working table and foundation of the winding machine should have stability and durability, waterproof and anti-skid and corrosion of harmful objects to ensure no deformation or local subsidence. When the winder is placed in an environment where it may be exposed to chemical liquids, oil or corrosion, the foundation should be protected. For example, the surface of the foundation is coated with an acid-proof and oil-proof cement slurry sand, and a liquid discharge and a liquid collection groove are provided.
4. The center of gravity of the winding machine and the total center of gravity of the workbench and the foundation are located on the same vertical line as the centripetal force of the ground plane.
5. The foundation of the large winder should be pre-pressed before the machine is installed. The pre-compression quality is 1.25 times the total mass of the winding machine and the sum of the mass of the customer's workpiece*. Pre-pressed materials are available in steel, sand and pebbles. The pre-pressed material should be pressed evenly on the foundation to ensure that the foundation is evenly sunk. The preloading work is carried out until the foundation does not continue to sink. Many customers are not aware of how much impact the winding machine's environment has on its performance. Emphasizing the importance of the installation and use environment of the winding machine, strict control of the temperature, humidity, dust, vibration and other environmental requirements of the CNC winding machine, the arrangement of the winding machine should facilitate the process of the process, and regulate the transportation of raw materials and semi-finished products. And storage, a good and reasonable working environment of the equipment is not only beneficial to ensure the quality of the coil, but also to the maintenance of the winding machine.